custom corrugated mailer boxes
Corrugated Mailer Boxes Customization Options
Customization Highlights:
| Category | Details | |
| Flute Types | E-Flute (1.5-2MM thickness, most common) | |
| F-Flute (1-1.2MM, harder but thinner, suitable for smaller boxes) | ||
| B-Flute (thicker, used for heavy-duty boxes like fruit crates) | ||
| Face Paper | White cardboard (250g, 300g, 350g) | |
| Copperplate paper (250g, 300g, 350g) | ||
| Kraft paper (180g, 250g) | ||
| White-based silver cards (275g, 325g, 375g) | ||
| White-based gold cards (275g, 325g, 375g) | ||
| White-based holographic silver cards (275g, 325g, 375g) | ||
| Lining Paper | White or yellow, depending on flute and strength requirements | |
| Printing | 4-color printing | |
| Single-color printing | ||
| Single-sided printing | ||
| Double-sided printing | ||
| Surface Finishes | Gloss film、Matte film、Touch film、Anti-scratch film | |
| Special Features | Hot stamping、UV coating、Embossing、Window cutouts、Window patches、Embossed hot stamping | |
Key Product Parameters
| Specification | Details |
| Flute Type | E-Flute, F-Flute, B-Flute (or BC-Flute for heavy-duty needs) |
| Face Paper Weight | 250g-375g (varies by material type) |
| Lining Paper Weight | 75g-160g (depends on flute and strength) |
| Printing Method | Flexographic, digital (full-color CMYK), or offset |
| Surface Finish | Matte, gloss, touch, anti-scratch |
| Size Range | Customizable (interior or exterior dimensions to be confirmed with clients) |
| Lead Time | 7-15 business days (express service available) |
Product Advantages
1. Customizable to Perfection:
Tailor every aspect—from flute type to face paper—to match your brand and product needs.
- Robust Protection:
E-Flute offers excellent crush resistance; B-Flute provides heavy-duty strength.
- Eco-Friendly Choices:
Option for FSC®-certified materials, promoting sustainability.
- Cost-Effective Solutions:
Balancing quality with affordability, especially for bulk orders.
Applications of Custom Corrugated Mailer Boxes
- E-commerce & Retail: Apparel, electronics, books, subscription boxes.
- Food & Beverage: Chilled/frozen products, bakery items, gourmet treats.
- Industrial: Auto parts, machinery components, bulk shipping.
- Healthcare: Pharmaceuticals, medical devices, lab samples.
- Promotional: Custom gift boxes, event kits, branded merchandise.
Mailer Boxes Manufacturing Process
- Design Consultation:
Collaborate with our design team to finalize box specifications, including size, flute type, and printing details.
- Material Selection:
Choose the perfect combination of face paper, lining paper, and flute type based on your needs.
- Printing & Finishing:
High-quality printing followed by your choice of surface finish.
- Assembly & Quality Control:
Precision assembly and rigorous inspection to ensure flawless products.
- Packaging & Shipping:
Flat-packed or pre-assembled, ready for delivery to your doorstep.
Why Choose Us for Custom Corrugated Mailer Boxes?
- Unmatched Customization:From size to finish, we tailor every detail to your specifications.
- Quality Assurance:Stringent quality control at every stage of production.
- Fast Turnaround: Efficient production processes ensure timely delivery.
- Eco-Conscious:Commitment to sustainable practices and materials.
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